No single action on your part is as important as following the procedures for a proper break-in. Pin 20 senses the transmission signal and determines if the switch is in Neutral or Park. Remove the slide pin clips from the slide bolt. The low beam can be adjusted slightly upward or downward. Exhaust system temperatures can reach 1000° F.
Refer to Chapter 2 for more information on winch installation and operation. Pull the harness assembly out from the headlight assembly. Refer to the steps below for fuel line removal. Pull strut assembly out while pivoting front drive shaft downward until it clears strut assembly. Slide positive brush springs to the side, pull brushes out of their guides and remove brush plate. Check the brake system for fluid leaks. Re-apply Loctite 262 onto the bottom screw threads.
Secure the impeller with 39. Excessive voltage will burn out the injector s. The setting will increase by one hour each time the button is pressed. Damage will occur to electrical components. This surface must be contact surfaces of the output hub for signs of wear or clean and free of nicks, burrs or scratches.
Apply Lubriplate or into the cylinders. The throttle plate should seal off throttle bore completely. Remove the headlamp and install the new headlamp. Apply an anti-seize Inspection compound to splines. Note the raised edge on the detent detent spring B.
Bolts and fluid drain plug are accessible through the skid plate. This vehicle is equipped with run-flat tires. Place the shaft in a press to remove the bearing. Remove the rear wheel Loosen pad adjuster screw 2-3 turns. Remove the air box cover and remove the two gas tank mounting bolts at the rear of the gas tank. Tighten any loose fittings and replace any Sight Glass worn or damaged parts. Remove the c-clip 3 that holds the gear selector switch 4 onto the shaft and remove the selector switch.
Thoroughly clean the gearcase components before beginning reassembly. Aerosol 2871281 Premium 4 Synthetic 0W-40 4-Cycle Engine Oil qt. More often under severe conditions operating in water or hauling heavy loads. Remove the T27 screws that secure the output gear 21 with a T27 hex socket or driver. Always use Polaris-recommended spark plugs. Repeat procedure for second ring.
Spider Nut Torque: 15 ft. Any misalignment will alter clutch balance. Spacer Clutch Rollers Spider Assembly Spider Lock Nut Compression Spring Bushing Cover Clutch Shaft Coil Spring Spacer Washer. The switch snaps out by pushing in on the tabs on both sides of the The brake light A and the work light B are both located in the switch. Orientate the piston rings on the piston before installation order as removed in disassembly.
Place the whenever the cylinder head is disassembled. Remove the bolt and nut from the balance shaft gear. O-ring and seal grooves are thoroughly cleaned of all residue, or piston may bind in bore. Install camshaft thrust plate G with new bolts. Inspect the backlash pad 2 for excessive wear.
Replace all O-rings, seals, and worn components. With the help of an assistant, rotate transmission into place Lower Torsion Bar Bolt Torque: 17 ft. To access the recovery bottle, remove the left side panel as outlined on page 86. This will allow the lock screw Input Shaft Assembly A. Oil Fill Plug Install fill plug.