Following these procedures will help ensure product reliability. Release remote gear change from extension housing, disconnect selector rod from selector shaft pin. Common problems reported by customers include heater core failures and gasket failures. Fit shaft to remote housing. Fit and tighten plug to 25 Nm. Caution: Calls attention to procedures which must be followed to avoid damage to components.
Position clutch housing to gearbox. Fit spring clip to release lever, fit but do not tighten bolt. Adaptor housing - Type D gearbox - Refit 1. Lubrication is by an oil pump located in the extension housing which directs oil via internal drillings in the output shaft to lubricate the components. Fit but do not fully tighten 4 bolts. Solution: Most oil leaks in a land rover are easy to fix.
All figures shown are for Standard Wheelbase. There are different models and styles available for different types of users. Remove bolt and special washer securing lower gear lever. Check slots in 5th gear spool guide for wear, renew spool guide if necessary. Fit bearing tracks and clips to main case and fit front cover. Fit slippers and secure with a spring each side of the synchromesh assembly ensuring the step on each spring locates on a different slipper.
Fit mainshaft bearing shim and track to centre plate. Fit bolts, washers and mounting rubbers securing bracket to extension housing. Check selector rod bushes in remote housing for wear. Later gearboxes: Remove split washer securing 5th laygear to shaft. Fit 1st gear synchromesh baulk rings, needle roller bearing, 1st gear and bush onto mainshaft ensuring baulk rings locate correctly inside selector hub.
Apply a light load to the gear lever in a left hand direction and adjust the right hand adjusting screw downward until the right hand spring leg just makes contact with the cross pin. Remove setscrew securing trunnion to selector shaft, remove trunnion. Fit 5th gear and 5th gear synchromesh baulk ring to mainshaft, fit layshaft 5th gear. Remove three screws and remove oil pump. This manual contains maintenance and repair details: - Mechanical specifications of the vehicle - Technical specifications of the vehicle - Introductory Mechanics - Equipment elevation - Collisions - Products and supplies - Painting. Unlike the previous Tdi engine a single version of a 300Tdi was used for all Land Rover models. The modified layshaft, gear and split washer may be fitted to early gearboxes as an assembly.
Remove shaft retaining reverse inhibition cam. Press out reverse idler gear shaft using suitable press and check for wear. Gear change lever yoke - Type D gearboxes Refit 1. Please contact your local retailer for local availability and prices. Fit retaining bolts and tighten to 15 Nm.
Fit 5th gear stop screw, fit but do not tighten locknut. Remote gear change housing Selector rod yoke Pinch bolt Bottom cover plate Remote gear change bracket Ball pin Ball pin seating Selector rod Selector rod bush 10. Remove pinch bolt securing selector rod yoke, remove yoke. Remove and discard oil seal. The company has actually taken their standards to a whole new level with this technology.
Remove 4 bolts securing gear change housing, remove housing. Smear cross shaft with multi - purpose grease and locate longest end of shaft in selector fork. Although based around the same block and basic architecture as the 300Tdi the Power Stroke has major differences such as electronic common rail injection and new crossflow cylinder head with Overhead camshaft. Built on the chassis of Jeep, Land Rover main qualities were his strength, light weight and the ability to easily cross the bumpy roads. They are in different colors designed to meet different markets and different users. Remove bearing tracks and shims and check for wear and damage. Solution: The most ideal thing to do here is to replace the motor to solve the problem.
Move selector shaft to neutral position. A Warning, Caution or Note is placed at the beginning of a series of steps. Remove and discard circlip retaining rollers and pin to quadrant. Fit extension to lower gear lever. Fit sealing rubber to gear change housing, apply Hylogrip 640 to screws and fit cover. While the United Kingdom was still the colonial empire and take full advantage of their position for the dissemination of Land Rover in all of its provinces.
Apply Loctite 270 to threads of blanking plug, fit and tighten plug. Ensure that baulk ring has located correctly inside hub. Position trunnion on selector shaft. Using a soft faced mallet, tap extension housing free from its location dowels. Wherever possible, illustrations are provided which will assist technicians in identifying the special tool s required and also showing such tool s in use. Remove input shaft, and 4th gear baulk ring. Fit new clips to retain pads.