Most all Workshop manual chapters start with an assembly or system illustration, diagrams, exploded parts view, pictures, service information and troubleshooting for the section. Make sure all mating surfaces are clean and free of debris, corrosion or damage. Trust 1956-1970 Johnson Evinrude Outboard 1. Simply print out the pages you need or print the entire manual as a whole. Photos, electrical,wiring diagrams, tune up, fuel system lower units. Each manual provides step-by-step instructions based on the complete disassembly of the machine.
If any oil leaks out or water enters, either the propeller shaft seal must be replaced or the gearcase must be disassembled, inspected and completely overhauled. The complexity of the job will vary with 2 major factors. Watch the fluid level closely after the test, and for the first few outings. The subsequent pages give detailed procedures. Simply print out the pages you need or print the entire manual as a whole.
Lubrication, the use of high-quality oils 2- stroke or 4-stroke and proper fuelioil ratios 2-stroke or frequent oil inspectionlchanges 4-stroke are the most important ways to preserve powerhead condition. To be honest, a complete overhaul is recommended, because corrosion and damage may have occurred if moisture was in the gearcase long enough. These manuals are your number one source for repair and service information. Taking Care not to damage the driveshaft and the water tube, separate the lower unit from the exhaust housing by pulling straight downward. Keep in mind that anytime pistons, rings and bearings have been replaced, the powerhead must be broken-in again, as if it were a brand-new motor.
Service, maintenance, overhaul adjustments, everything you need to know is covered. Once you've rinsed the outside, hook up a flushing device and do the same for the inside. Performing the scheduled maintenance is very important. Johnson evinrude 1956 1970 workshop repair service manual 1999 view details johnson evinrude 1956 1970 workshop service manual 1999 view details johnson evinrude 1956 1970 workshop service repair manual 1999 view details johnson evinrude 1956 1972 outboard service manual download. Using this manual is an inexpensive way to keep your equipment working properly.
Each manual provides step-by-step instructions based on the complete disassembly of the machine. If oil can get out, then water can get in. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Cleaning the gearcase will also help you spot potential Fig. Instant download 1971-1989 Johnson Evinrude Outboard 1.
Some machine shops would prefer to perform the disassembly themselves. It compensates for the initial wear that occurs during the life of the outboard motor. But, even given the best of conditions, components in a motor begin wearing the first time the motor is started and will continue to do so over the life of the powerhead. Water entering the gearcase will usually cause the oil to turn a slightly milky-white color. This can be especially helpful if the overhaul or rebuild is going to take place over an extended amount of time.
If necessary for service or access, remove the propeller, for details refer to the procedure in the Maintenance and Tune-Up section. Description : 1956 1970 johnson evinrude outboards 15hp 40hp service repair manual this is the workshop service repair manual for the 1956 1970 johnson evinrude 15 hp 40hp outboards. Perfect for do-it-yourselfers, professional mechanics, or students. If you decide to perform the entire overhaul yourself, proceed slowly, taking care to following instructions closely. Photos, electrical,wiring diagrams, tune up, fuel system lower units. Keep Your Outboard Running Smoothly.
Similarly, proper tune-ups that help maintain proper airlfuel mixture ratios and prevent pinging, knocking or other potentially damaging operating conditions are the next best way to preserve your motor. Not onlv is it im~ortantto make sire the oil is at t k proper level not above or below , but it is important to check the oil for signs of contamination from moisture. Covers every thing you will ever need to know to fix anything on your 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 00, 01 Johnson Evinrude Outboard boat engine motor. Have a problem with your Johnson evinrude outboard? On models equipped with shifting capabilities, the fonvard and reverse gears, together with the clutch, shift assembly, and related linkage, are all housed within the case. If you suspect water in the gearcase, start by draining and closely inspecting the fluid refer to the procedures found in the Maintenance and Tune-Up section. The last, most important task you can perform to help keep your gearcase in top shape, is to flush the inside and outside of the aearcase after each use. Service Manual Covers The Following Models: Johnson Evinrude Outboards 1.