Note: Extreme care must be taken when lowering the loader arm onto the safety strut. Throttle Pedal if fitted up to machine number 677999 Switch off the engine and ensure it cannot be started while you are doing this job. Make sure the engine cannot be started while the hoses are open. These can be added to the fuel to reduce wax formation. Make sure they seat correctly by smearing the seals G and H with grease and checking for a witness mark on the canister base. Switch the charging circuit off before connecting or disconnecting the battery.
Do not use your fingers to check for hydraulic fluid leaks. Fit cover B with dust valve H at the bottom. Hot coolant will burn you. . Be prepared for it when it happens by simply purchasing this service manual for later use! Note: Ensure that the jack is capable of lifting at least 3000 kg 3 tons. If you begin to feel drowsy, stop the machine at once.
Make sure the stitching is not loose or damaged. See Loader Arm Safety Strut. The following paragraphs describe how to connect and disconnect the hydraulic hoses safely. Do not use your fingers to check for hydraulic fluid leaks. Never pour used engine oil into sewers, drains or on the ground. Use only recommended cleaning agents and solvents.
The only software needed is adobe reader which in most cases is already loaded onto your computer, if not can be downloaded for free. When connecting the battery, connect the earth - lead last. Note: Do not run the engine with the dust valve H removed. Clear other people from the area. Replace lost or damaged decals. We will send you the download link instantly via your payment email address, after payment accepted.
If possible, fit an exhaust extension. Keep all decals clean and readable. Machine Identification Plate The machine identification plate A is located as shown. Mark this position as at X. When leaving or parking the machine, close all rams if possible to reduce the risk of weather corrosion. This manual contains all you need to know to keep your Jcb Skid Steer Loader working correctly. References to these products on subsequent pages in this service manual will be progressively updated but for convenience a cross reference table is shown below.
Remember that it will contain some oil. However, excessive or prolonged skin contact can remove the natural fats from your skin, causing dryness and irritation. See Connecting Quick Release Couplings on page 1 - 1. Use a soft faced hammer or drift to remove and fit metal pins. The correct torques are shown in the tables below.
See below for a list of items that most of our manuals cover. Do not walk or work under raised attachments unless they are safely blocked. Hot coolant can spray out when you remove the radiator cap. Fuel with a low cetane number can cause cold start problems and affect combustion. Wipe up any oil spillage.
Check the strength of antifreeze solution at least once a year, preferably at the start of the cold period. A chain casing on each side of the machine houses two chains, one to the front wheel and one to the rear wheel. If any of the above units are replaced with new ones, the relevant serial number on the Machine Identification Plate will be superseded. Handle the battery carefully to prevent spillage. Do not wear a necktie or scarf. Remove the bolt C, remove and discard washer D and 'O' ring E. Cab Interior Light Bulb 1 Carefully lever light unit F from the roof, using a screwdriver in the slot at one end.
The Skid Steer Attachment pipework has two male couplings fitted. Extra auxiliary relief valves can be fitted to the valve block and set to the required pressure to provide protection for certain attachments where necessary. Do not smoke while refuelling the machine or working on the engine. So by just having this manual, one can save about thousands of dollars that must be spent on repairing. If hydraulic fluid penetrates your skin, get medical help immediately. Remove the blanking plate and place a suitable container beneath the machine to catch the oil. Sooner or later, maintenance will need to be performed.