Slightly loosen the oil gallery bolt 1. See page 4-15 for seat removal and installation proce- dures. Insert the double off-set joint into the differ- ential gear, and turn the gear back and forth. Apply lithium-soap base grease to the new ball joint A. .
Make sure that the crankcase halves separate evenly. Remove the spark plug cap. A 2004 2005 2006 2007 2008 2009 Yamaha Rhino 450 660 700 repair manual, also termed Rhino service manual, is a instruction repair book that is delivered instantly to a computer. Hold the latch plate as you pull the belt ways wear the seat belt while riding in the ve- across your lap and chest. Always clean up spilled brake fluid immediately. Place a folded rag 1.
Just print out the section you need and throw it away when you are done! Circuit breaker radiator fan motor 2. Any reproduction or unauthorized use without the written permission of Yamaha Motor Corporation, U. The chart below is printed only as a re- minder to you that the maintenance work is required. On-Command four-wheel drive and differential gear lock switches 29. Install the spark plug and tighten it to the Cleaning the air filter elements Cleaning the intake duct air filter element specified torque. Remove the tailpipe by pulling it out of the muffler.
Not all manuals are the same I have spent years setting up my manuals to ensure they are the best available anywhere on the internet. It is not acceptable proof of maintenance work. Secure the drive shaft coupling edge in the vise. Lubricate the knuckle upper and lower pivots with a grease gun. When turning the clutch housing clockwise È, the clutch carrier assembly should turn freely. For installation, reverse the removal pro- cedure.
If the piston pin groove is deburred and the piston pin is still difficult to remove, use the piston pin puller 4. Ì Fasten the throttle cable with the plastic holder. Install the battery compartment cover. Check the coolant level in the coolant reservoir when the engine is cold as the coolant level varies with engine tempera- 1. Indicator and warning lights 30. Ê Fasten the wire harness and A. Most Improper cleaning of the spark arrester.
Lubricate the inner cables and the cable ends. The coolant lev- Removing the radiator cap when the en- el will vary with engine temperature. If a test ride following reassembly indicates this condition, stop riding immediately to minimize gear dam- age. Heat the main housing only to 150 °C 302 °F. Valve spring seat For installation, reverse the removal pro- cedure. Always inspect your vehicle each time.
Install the drive select lever boot correct- dures. If the cables do not operate smoothly, ask a Yamaha dealer to replace them. Warm up the engine and keep it at the specified speed. You should Operating this vehicle without wearing also wear: an approved motorcycle helmet, eye eye protection protection, and protective clothing. These manuals covers all the topics like: Engine, General Information, Transmission, Chassis, Lightning , Steering, Seats System, Clutch, Suspension, Locks, Brakes, Lubrication, Electrical, Frame Fuel System, Battery and other topics. Weight outside diameter 30 mm 1. Fuses main, lighting system 5.
Or print entire manuals and place in a 3-ring binders for reference. Place the vehicle on a level surface. Molybdenum disulfide grease 70 g 2. Front axle boot × 2 each side 8-19. You have made my husband's day! The chart instructs you to round off 8 to 10 at the hundredth place. Unlike other manuals on the internet my manuals don't need a password to view or print and you can back them up any way you see fit to make sure it's aways there when you need it. Start the engine and keep it idling until engine oil starts to seep from the oil gallery bolt.